Minimal kerf widths
Precise cutting of composite materials
Optimized material utilization
Maximum material utilization for core materials– Made in Germany
High-precision band saw technology for composite materials
As a German manufacturer of high-precision band saws and cutting systems, we develop and manufacture solutions for the material-saving processing of aramid honeycombs, Kevlar honeycombs, fiberglass honeycombs, balsa wood, and rigid foams (e.g., PET, PU, XPP).
Highest precision of ± 0.05 mm
Machine availability of up to 97% (3-shift operation, 7 days a week)
Processing of the thinnest sheets down to 1 mm thickness
How you specifically benefit from HEMA band saw solutions
With band saws and cutting systems from HEMA, you optimize your cutting processes sustainably: significantly increased material utilization, maximum precision, and consistently high cutting quality.
High-precision band saw technology for your challenges
When cutting thin lightweight materials and core materials, maximum material utilization, dimensional accuracy, and surface quality are crucial.
That is why at HEMA, we develop band saw solutions that cut materials from a thickness of 1 mm with a positioning accuracy of 0.05 mm and optimized material utilization.
Our solutions focus on the combination of an optimal cutting process, the right cutting solution, and the ideal cutting tools and parameters.
Materials & Cutting Performance
Suitable for aramid, rigid foams, insulation materials, and numerous technical plastics
Precision of ± 0.05 mm
Narrow kerfs for efficient material utilization
Automation & Performance
Integration into further process steps such as trimming, measuring, or cleaning possible
Designed for continuous industrial operation and high availability
Process-stable solutions for different material types
Industries & Applications
Ideal for demanding industries (aerospace, wind power, marine, insulation materials)
Proven in practice by leading manufacturers and processors of core materials
Complete solutions for block and plate processing, including handling and quality control
Our Band Saws & Services
Standardized or individually adapted to your needs
With band saws, contour cutters, as well as integration and automation solutions from HEMA, you choose optimized material utilization and sustainable cost reduction.
Integration & Automation Solutions
High-Precision Vertical and Horizontal Band Saws
Individual Cutting Systems according to Customer Requirements
Technical Support and After-Sales Service
Why HEMA band saws are the right choice
HEMA provides stable, reproducible cutting processes for demanding materials. The difference is evident where standard solutions reach their limits: with high-quality materials, high precision, and thin kerfs combined with high productivity.
Specialization in lightweight materials
We focus on cutting lightweight materials and core materials such as honeycomb blocks and rigid foams. Thanks to this specialization, we develop cutting technologies that enable excellent material utilization with maximum precision, minimal kerfs, and high productivity.
Focus on the entire cutting process
At HEMA, we view the cutting process holistically. To achieve this, we tailor material properties, saw blade geometry, machine settings, and cutting parameters specifically to your application. This ensures reproducible cutting results, even in multi‒shift operations.
In-house production of cutting tools
We develop and manufacture saw blades, guides, and cutting tools ourselves within the Wintersteiger Group. This allows us to precisely match the tool geometry to your application and achieve an optimal cutting result.
Your problem is our priority
The starting point for every band saw solution is your specific task. Based on the material, the component geometry, and the process requirements, we design machines that are custom‒fit to your production environment.
High-Precision Band Saw Technology for Demanding Applications & Materials
We support customers from a wide variety of sectors with high-precision band saw and cutting solutions that guarantee process reliability and reproducible cutting quality.
Not sure if we offer the right solution for your application?
Our experts will be happy to advise you personally.
Your partner for precise band saw technology since 1920
With over 100 years of experience, HEMA develops and manufactures high-performance band saws and customized cutting solutions. As part of the Wintersteiger AG, we benefit from a strong technological foundation and operate globally.
We view cutting solutions holistically. That is why we work closely with our customers to ensure the best possible integration of our machines into existing production environments.
Are you looking for a partner for high-performance band saws with maximum cutting accuracy? Then get in touch with us today. Together, we will find the right solution for your application.
Cutting systems from HEMA are in use worldwide
Our high-precision band saws and cutting systems are successfully used worldwide by renowned global manufacturers and processors of honeycomb, balsa wood, and rigid foams (e.g., PET, PU, XPP) – for over 100 years.
Practical examples from the field
How companies work with HEMA band saw solutions
Two typical application scenarios show how HEMA band saw systems reduce material usage, stabilize processes, and thus lower our customers' costs.
Precise cutting of honeycomb blocks for the aviation industry
Companies in the aviation and aerospace industry process honeycomb blocks into core structures for sandwich components, such as cabin interiors. Dimensional accuracy and reproducible quality are crucial in this process.
With HEMA band saw solutions, honeycomb blocks can be divided into thin, reproducible panels with a minimal kerf and a cleaner cut pattern. Specialized saw blade geometries ensure optimal cutting results.
How companies benefit in concrete terms:
Precise Cutting of Rigid Foam Cores for the Wind Power Industry
Rigid foam blocks made of PET, PVC, EPP, and PMI are processed into core materials for various applications, including marine use as well as the manufacturing of wind turbines and sandwich panels. High precision, minimal kerfs, and stable cutting processes are decisive factors here.
Solutions from HEMA cut rigid foam blocks reliably into panels or wedge-shaped segments. High feed rates and optimized saw blade geometries enable reproducible cuts with a minimal kerf.
How companies benefit in concrete terms:
Three steps to your non‒binding quote
01
Request a non-binding quote
Click the button and fill out the form with your contact details and a description of your requirements (e.g., materials to be cut, desired cutting accuracy, integration requirements).
02
Technical assessment
Our specialist staff will analyze your application holistically, verify the technical feasibility, and develop initial concrete solution approaches.
03
Receive initial feedback
You will receive qualified feedback from a dedicated contact person. Together, we will discuss the proposed solution, available options, and the next steps.
Frequently Asked Questions
Our answers to your questions
Which materials are HEMA band saws and cutting systems suitable for?
Do HEMA band saws & cutting systems achieve thin cuts with tight tolerances?
Does HEMA supply standard machines or customized solutions?
Is HEMA a manufacturer of band saws or a pure system integrator?
Which industries benefit most from HEMA band saws & cutting systems?
Why is a specialized band saw manufacturer crucial for demanding applications?
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