Minimal kerf loss
Precision cutting of composite materials
Optimized material yield
Maximum material yield for core materials – Made in Germany
High-precision bandsaw technology for composite materials
As a German manufacturer of high-precision bandsaws and cutting systems, HEMA develops solutions for material-efficient cutting of aramid honeycomb cores, Kevlar® honeycomb, fiberglass honeycomb, balsa wood and rigid foams such as PET, PU and XPP.
Cutting precision down to ±0.05 mm
Machine availability of up to 97% (3-shift operation, 7 days a week)
Ultra-thin sheet cutting down to 1 mm thickness
How HEMA bandsaw solutions improve your cutting process
HEMA bandsaws and cutting systems are designed to improve material yield, cutting precision and process stability in demanding composite material applications.
High-precision bandsaw technology for demanding core material cutting
When cutting thin lightweight materials and core materials, material yield, dimensional accuracy and surface quality are critical.
That is why HEMA develops bandsaw solutions that process sheets as thin as 1 mm, achieve cutting tolerances down to ±0.05 mm and help improve material yield.
Our solutions combine the right machine concept, optimized cutting tools and precisely defined process parameters for stable, efficient cutting results.
Materials & Cutting Performance
Suitable for aramid honeycomb, rigid foams, insulation materials and technical plastics
Cutting precision down to ±0.05 mm
Narrow kerfs for improved material yield
Automation & Performance
Integration into downstream processes such as trimming, measuring, cleaning
Designed for continuous industrial operation and high availability
Process reliability across different material types
Industries & Applications
Ideal for demanding industries (aerospace, wind power, marine, insulation)
Proven by leading manufacturers and processors of core materials
Complete solutions for block and sheet processing, including handling and quality control
Our Bandsaws & Services
From standardized systems to fully integrated cutting lines
HEMA combines bandsaws, contour cutting machines, automation and integration solutions to improve material yield, process efficiency and long-term production costs.
Integration & Automation Solutions
High-Precision Vertical and Horizontal Bandsaws
Customer-Specific Cutting Systems
Technical Support and After-Sales Service
Why manufacturers choose HEMA bandsaw solutions
HEMA provides stable, reproducible cutting processes for demanding materials, especially where standard solutions reach their limits: valuable core materials, tight tolerances, narrow kerfs and high productivity.
Specialized in lightweight and core materials
HEMA specializes in cutting lightweight and core materials such as honeycomb blocks and rigid foams. This focus enables cutting technologies designed for high material yield, tight tolerances, narrow kerfs and high productivity.
Expertise across the entire cutting process
HEMA considers the entire cutting process: material properties, saw blade geometry, machine settings and cutting parameters are matched to your application. This enables reproducible cutting results, even in multi‒shift operation.
In-house cutting tool production
HEMA develops and manufactures saw blades, saw blade guides and cutting tools in‒house within the Wintersteiger Group. This allows tool geometry to be precisely matched to your application for optimal cutting results.
Engineered for your application
Every HEMA bandsaw solution starts with your application. Based on the material, component geometry and process requirements, we engineer machines for your specific production environment.
High-Precision Band Saw Technology for Demanding Applications and Materials
HEMA supports customers across a wide range of industries with high-precision bandsaw and cutting solutions designed for process reliability and reproducible cutting quality.
Not sure which solution fits your application?
Our experts will help you evaluate the right cutting system for your requirements.
Your partner for high-precision bandsaw technology since 1920
With over 100 years of experience, HEMA develops and manufactures high-performance bandsaws and customized cutting solutions. As part of the Wintersteiger Group, we benefit from a strong technological foundation and serve customers worldwide.
We consider the entire cutting process, from material and tool geometry to machine integration. This allows us to integrate our machines precisely into existing production environments.
Looking for a partner for high-performance bandsaws and precise cutting solutions? Contact us to discuss your application. Together, we will identify the right solution for your material, geometry and process requirements.
HEMA cutting systems are trusted worldwide
HEMA high-precision bandsaws and cutting systems are used worldwide by leading manufacturers and processors of honeycomb, balsa wood and rigid foams such as PET, PU and XPP. With more than 100 years of experience, we develop cutting solutions for demanding industrial applications.
Application Examples
How HEMA bandsaw solutions improve cutting performance
Two typical application scenarios show how HEMA bandsaw systems improve material yield, stabilize cutting processes and reduce production costs.
Precision cutting of honeycomb cores for aerospace applications
In aerospace manufacturing, honeycomb blocks are cut into thin core sheets for sandwich components such as cabin interior panels. Dimensional accuracy and reproducible cutting quality are critical in this process.
HEMA bandsaw solutions enable honeycomb blocks to be cut into thin sheets with narrow kerfs, clean cut surfaces and reproducible quality. Application-specific saw blade geometries help achieve reliable cutting results.
Key benefits for manufacturers:
Precision Cutting of Rigid Foam Cores for Wind Energy Applications
Rigid foam blocks made of PET, PVC, EPP and PMI are processed into core materials for a wide range of applications, including marine applications, wind turbine manufacturing and sandwich panel production. High precision, narrow kerfs and stable cutting processes are critical for these applications.
HEMA cutting systems reliably process rigid foam blocks into panels or wedge-shaped segments. High feed rates and optimized saw blade geometries enable reproducible cutting results with narrow kerfs.
Key benefits for manufacturers:
Get your no‒obligation quote in three steps
01
Send us your request
Complete the form with your contact details and a short description of your requirements, such as the material to be cut, required cutting accuracy and integration requirements.
02
Technical assessment
Our technical experts assess your material, geometry and process requirements, verify technical feasibility and develop initial solution concepts.
03
Receive expert feedback
You receive technical feedback from a dedicated contact person. Together, we discuss the proposed solution, available options and the next steps.
Frequently Asked Questions
Our answers to your questions
Which materials are HEMA bandsaws and cutting systems suitable for?
Can HEMA bandsaws achieve thin cuts with tight tolerances?
Does HEMA supply standard machines or customized solutions?
Is HEMA a bandsaw manufacturer or a system integrator?
Which industries benefit most from HEMA bandsaws and cutting systems?
Why is a specialized bandsaw manufacturer important for demanding applications?
Cutting precision down to ±0.05 mm
Processing of sheets as thin as 1 mm
Saw blade speed up to 6,000 m/min
Kerf widths from approx. 0.85 mm
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